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Cut scraps in zamak and aluminum die casting
with Formula Foundry

Formula Foundry risolve il problema dello scarto

The problem of scrap

Formula Foundry was created to address one of the most tangible yet underestimated issues in die casting: scrap.
It’s not only an economic problem, but also an environmental one.
Today, foundries use only about 30% of the real potential of their machines.
Too often, there’s a lack of effective communication between mold designers and press operators, leading to unstable production, high scrap rates, and poorly controlled parameters.
Reducing scrap means increasing efficiency, but also lowering raw material consumption and environmental impact.

In Italy alone there are more than 800 foundries producing aluminium (about 90%) and zamak (about 10%) castings.

These companies often face challenges in managing their production processes, such as:

casting Quality issues

High production scrap rates

High foundry and energy costs

Low production rates

Conosci Formula Foundry

About Formula Foundry

Formula Foundry S.r.l. is an innovative R&D startup.
Its goal is to:

  • reduce waste and rework,
  • increase process stability and casting quality,
  • evolve working methods through continuous collaboration with operational teams.

Formula Foundry, a software based on a process patented in Italy and internationally, after years of research and development, is at its core.
It enables users to design, adjust and monitor the die casting process.

Formula Foundry: the original software to design, adjust and monitor the die casting process

Formula Foundry is global:
it can manage your project and adjust your press
in 7 different languages.

Formula Foundry speaks seven languages and easily adapts to foundries worldwide.

Born in Italy, in highly industrialized areas such as Brescia and Bergamo, it has developed a strong international presence from the very beginning.

Foundries exist everywhere, and the numbers speak the same language all over the world.

Italiano Italiano
Español Español
English English
中文 中文
 Français Français
Русский Русский
Deutsch Deutsch

Benefits

Reduction of scrap and mold trials

It is possible to produce a low-scrap sample run and monitor the process to maintain consistent quality during full production.

Lower energy and production costs

Improved foundry efficiency allows you to reduce energy and production costs, thereby increasing revenue.

Ease of use

Smartphones, tablets, and everyday devices can work in coordination with the presses to adjust the process without wasting time.

Process stabilization

The process can be independently adjusted and monitored directly from the machine parameters.

Increased production speed

Production speed is improved by using the optimal solution suggested by the system.

Improved quality

Greater precision allows for higher product quality and lower part costs.

The origins of Formula Foundry

Formula Foundry is the first software designed to tackle die casting challenges in a practical way.

Its origins lie in the area between Brescia and Bergamo (Italy), regions with a long tradition in die casting and a unique concentration of foundries and technical expertise.

It is not the product of laboratory theories, but of the practical experience of technicians and entrepreneurs who transformed everyday work into a scientific, structured and replicable method.

The idea was born from the experience of Roberto Camerin, who developed a patented method to optimize the process using mathematical calculations and real data. Today, Formula Foundry is an innovative startup that transforms that experience into a practical and reliable tool for foundries.

About us

Numerous satisfied customers are already using Formula Foundry, implementing the system to optimize the production processes in their foundries.

Many have also participated in the training program for staff in production processes, design or quality control.

Do you want to know more? Contact us