Cut scraps in zamak and aluminum die casting
The problem of scrap
Formula Foundry was created to address one of the most tangible yet underestimated issues in die casting: scrap.
It’s not only an economic problem, but also an environmental one.
Today, foundries use only about 30% of the real potential of their machines.
Too often, there’s a lack of effective communication between mold designers and press operators, leading to unstable production, high scrap rates, and poorly controlled parameters.
Reducing scrap means increasing efficiency, but also lowering raw material consumption and environmental impact.
In Italy alone there are more than 800 foundries producing aluminium (about 90%) and zamak (about 10%) castings.
These companies often face challenges in managing their production processes, such as:
casting Quality issues
About Formula Foundry
Formula Foundry S.r.l. is an innovative R&D startup.
Its goal is to:
- reduce waste and rework,
- increase process stability and casting quality,
- evolve working methods through continuous collaboration with operational teams.
Formula Foundry, a software based on a process patented in Italy and internationally, after years of research and development, is at its core.
It enables users to design, adjust and monitor the die casting process.
Formula Foundry: the original software to design, adjust and monitor the die casting process
1. Design or enter your mold process parameters to optimize efficiency, components quality, and production costs
- Enter your company’s production parameters
- Let Formula Foundry guide you in selecting the best machines and process parameters for your production
2. Use any mobile device to connect to your machine in the foundry and adjust the process
- Once the mold is designed from the office, thanks to 4.0 technology, you can make process adjustments wherever the press is located
3. Monitor process parameters directly from machines in production to verify and refine them against theoretical data
- You can monitor the machine’s injection parameters and check process thermal conditions
- It is possible to prevent product non-conformities or stop the process thanks to real-time monitoring of operating parameters
Formula Foundry is global:
it can manage your project and adjust your press
in 7 different languages.
Formula Foundry speaks seven languages and easily adapts to foundries worldwide.
Born in Italy, in highly industrialized areas such as Brescia and Bergamo, it has developed a strong international presence from the very beginning.
Foundries exist everywhere, and the numbers speak the same language all over the world.
Italiano
Español
English
中文
Français
Русский
Deutsch
Benefits
The origins of Formula Foundry
Formula Foundry is the first software designed to tackle die casting challenges in a practical way.
Its origins lie in the area between Brescia and Bergamo (Italy), regions with a long tradition in die casting and a unique concentration of foundries and technical expertise.
It is not the product of laboratory theories, but of the practical experience of technicians and entrepreneurs who transformed everyday work into a scientific, structured and replicable method.
The idea was born from the experience of Roberto Camerin, who developed a patented method to optimize the process using mathematical calculations and real data. Today, Formula Foundry is an innovative startup that transforms that experience into a practical and reliable tool for foundries.
About us
Numerous satisfied customers are already using Formula Foundry, implementing the system to optimize the production processes in their foundries.
Many have also participated in the training program for staff in production processes, design or quality control.